Sinapse Print  - Training Simulators & Software for the Printing Industry

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WebSim-News Description

Production Information

  • Good & Bad Copies Printed
  • Time & Cost of the Print Run


Training History

  • Problems solved (per user)
    • Predefined problems and print faults
    • User Actions
      • Console Adjustments
      • Press Adjustments/ Repairs
      • Densitometer and Magnifier
        measurements
      • Use of Help System
      • Time and Cost /Action
      • Multimedia used
      • Result of Action (print better or worse)
  • Overall results and production costs
  • Total Production Time
  • Total Multimedia Time
  • Total Downtime
  • Cost/Impression
  • Total Time and Cost


QC Tools

  • Manual densitometer
  • Scanning densitometer
  • Greybar
  • Magnifier


Console Actions

  • Web Centering at Reelstand
  • Web Tension
  • Emergency Stop
  • Overall Press Speed
  • Print Unit Controls (per color and per page)
    • - Water Level
    • - Overall Ink Flow
    • - Ink Key adjustments
      • 6 to 9, following configuration
  • - Plate Cylinder position
    • Lateral and circumferential
  • RTF Tension
  • Overlap adjustment
  • Pin adjustment
  • Reel sidelay
  • Turned bar position
  • Cut-of margin
  • Blowers
  • Conveyor


Console Log

  • Operator actions


Press Components

  • Press Drive
  • Ink Station
  • Dampening Station
  • Reelstand
    • Current reel
      • Reel core
      • Paper
  • Infeed
    • Infeed-roller
    • Infeed traction rollers
  • Printing unit(s)
    • Inking system
      • Ink feed roller
      • Inking system rollers
      • From rollers
      • Distributing rollers
      • Riding rollers
    • Inking fountain
      • Ink metering screws
      • Ink
    • Plate cylinder
      • Plate cylinder packing
      • Plate
    • Blanket cylinder
      • Blanket
        • Blanket packing
    • Dampening system
      • Dampening Spray Bar
      • Pipes
      • Dampening rollers
    • Fountain
      • Fountain solution
    • Buzzle wheels
    • Superstructure
    • Slitters
    • Angle bar
    • Cut off register ribbon
  • Folder
    • Upper Folder
      • Former
        • Blowers
        • Lead in rollers
      • Bottom Folder
      • Web Serverer
      • Pinch rolls
      • Cutting cylinder
        • Knife
      • Transfer cylinder
        • Tucker blades
        • Blade cheek
        • Pins
      • Jaw cylinder
        • Jaws
        • Brushes
        • Tapes
    • Conveyor


Simulated Print Faults

  • Bad Ribbon Width
  • Bad Distance Between Newspaper
  • Bad Overlap
  • Circumferential slurring
  • Creasing after impression
  • Creasing before impression
  • Cross Fold shifted
  • Cross Fold crooked
  • Dirt marks
  • Dog ears
  • Dry-Scumming
  • Enlargement (dot spread)
  • Fogging
  • Folder jam
  • Greasing
  • Hickeys
  • Increased thickness of ink film
  • Inking
  • Lateral slurring
  • Left Right Register
  • Miss Insertion
  • Low (smashed blanket)
  • Off-centered impression
  • Offset Ribbon Lateral Error
  • Plate-roller marks
  • Registration
  • Section Lateral Moving
  • Spotting
  • Tear at foot of register
  • Tear at former nose
  • Tear at head of register
  • Web break
  • Wrinkling


Diagnostic Help System

  • Interactive Diagnostics
  • Possible causes for current problems
  • Explanations
  • Solutions