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WebSim-Heatset Description
Training History
- Paper and Ink type
- Good & Bad Copies Printed
- Time & Cost of the Print Run
Production Information
- Predefined problems and print faults
- Operator Actions
- Console Adjustments
- Press Adjustments/ Repairs
- Densitometer and Magnifier
measurements - Use of Help System
- Time and Cost /Action
- Result of Action (print better or worse)
- Densitometer and Magnifier
- Overall results and production costs
- Total Production Time
- Total Downtime
- Cost/Impression
- Total Time and Cost
QC Tools
- Manual densitometer
- Scanning densitometer
- Magnifier
Console Actions
- Web Centering at Reelstand
- Infeed Tension
- Web Guide Position
- After Infeed
- Master Water level
- Print Unit Controls
- Water Level
- Per color
- Overall Ink Flow
- For each color
- Individual Ink Key adjustments
- 20 per Color
- Lateral
- Circumferential
- Skew
- Dryer Temperature
- Chill Roller Overspeed
- Web Guide Position - Before folder
- Silicon Flow
- Former nose position - Laterally across web
- Overall Press Speed
- Cutt-off Register
Console Log
- Operator actions
Press Components
- Press Drive
- Reelstand
- Skew roller
- Current reel
- Reel core
- Paper
- Web Guide (in)
- Input optical fork
- Input scan cells
- Infeed
- Infeed-roller
- Infeed traction rollers
- Printing unit(s)
- Inking system
- Ink feed roller
- Inking system rollers
- From rollers
- Distributing rollers
- Riding rollers
- Inking system
- Inking fountain
- Ink metering screws
- Ink
- Inking fountain
- Plate cylinder
- Plate cylinder packing
- Plate
- Plate cylinder
- Film
- Mounting
- Film
- Blanket cylinder
- Blanket
- Blanket packing
- Packing sheet
- Blanket
- Dampening system
- Pipes
- Dampening rollers
- Fountain
- Fountain solution
- Registration (buzzle) wheels
- Dryer
- Control Cell
- Boxes
- Dryer Jets
- Burners
- Chill rolls
- Chill cylinder
- Chill traction rollers
- Web Guide (out)
- Automatic register control
- Output optical fork
- Output cells
- Folder
- Former
- Nose
- Blowers
- Trolleys
- Former
- Pipe rollers
- Pinch rolls
- Cross-perforation
- Circumferential perf.
- Cutting cylinder
- Knife
- Cutting cylinder
- Transfer cylinder
- Tucker blades
- >Blade cheek
- Pins
- Transfer cylinder
- Folding (jaw) cylinder
- Jaws
- Brushes
- Tapes
- Folding (jaw) cylinder
- Chopper
- Table
- Stripper
- Tapes
- Brushes
- Chopper
- Slideways
- Chopper Blade
- Chopper cheek
- Creasers
- Stacker
- Siliconer
Simulated Print Faults
- Blistering
- Bounce marks
- Break at chopper fold
- Chopper fold canted
- Chopper fold shifted
- Circumferential slurring
- Creasing after impression
- Creasing before impression
- Cutting register
- Dirt marks
- Dog ears
- Dry-Scumming
- Edge of web
- Enlargement (dot spread)
- First parallel fold canted
- First paralled fold shifted
- Fluffing
- Fogging
- Folder jam
- Front/Back register
- Gear marks - streaks
- Greasing
- Hickeys
- Increased thickness
- Inking
- Lateral slurring
- Low (smashed blanket)
- Off-centered impression
- Picking
- Plate-roller marks
- Registration
- Spotting
- Tear at foot of register
- Tear at former nose
- Tear at head of register
- Web break
- Wrinkling
Diagnostic Help System
- Interactive Diagnostics
- Possible causes for current problems
- Explanations
- Solutions