Sinapse Print  - Training Simulators & Software for the Printing Industry

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WebSim-Heatset Description

Training History

  • Paper and Ink type
  • Good & Bad Copies Printed
  • Time & Cost of the Print Run


Production Information

  • Problems solved (per operator)
    • Predefined problems and print faults
    • Operator Actions
      • Console Adjustments
      • Press Adjustments/ Repairs
      • Densitometer and Magnifier
        measurements
      • Use of Help System
      • Time and Cost /Action
      • Result of Action (print better or worse)
    • Overall results and production costs
    • Total Production Time
    • Total Downtime
    • Cost/Impression
    • Total Time and Cost


    QC Tools

    • Manual densitometer
    • Scanning densitometer
    • Magnifier


    Console Actions

    • Web Centering at Reelstand
    • Infeed Tension
    • Web Guide Position
      • After Infeed
    • Master Water level
    • Print Unit Controls
    • Water Level
      • Per color
    • Overall Ink Flow
      • For each color
    • Individual Ink Key adjustments
      • 20 per Color
  • Plate Cylinder position per Color
    • Lateral
    • Circumferential
    • Skew
    • Dryer Temperature
    • Chill Roller Overspeed
    • Web Guide Position - Before folder
    • Silicon Flow
    • Former nose position - Laterally across web
    • Overall Press Speed
    • Cutt-off Register


    Console Log

    • Operator actions


    Press Components

    • Press Drive
    • Reelstand
      • Skew roller
      • Current reel
        • Reel core
        • Paper
    • Web Guide (in)
      • Input optical fork
      • Input scan cells
    • Infeed
      • Infeed-roller
      • Infeed traction rollers
    • Printing unit(s)
      • Inking system
        • Ink feed roller
        • Inking system rollers
        • From rollers
        • Distributing rollers
        • Riding rollers
      • Inking fountain
        • Ink metering screws
        • Ink
      • Plate cylinder
        • Plate cylinder packing
        • Plate
      • Film
        • Mounting
    • Blanket cylinder
      • Blanket
        • Blanket packing
        • Packing sheet
    • Dampening system
      • Pipes
      • Dampening rollers
    • Fountain
      • Fountain solution
    • Registration (buzzle) wheels
    • Dryer
      • Control Cell
      • Boxes
      • Dryer Jets
      • Burners
    • Chill rolls
      • Chill cylinder
      • Chill traction rollers
    • Web Guide (out)
      • Automatic register control
      • Output optical fork
      • Output cells
    • Folder
      • Former
        • Nose
        • Blowers
        • Trolleys
      • Pipe rollers
      • Pinch rolls
      • Cross-perforation
      • Circumferential perf.
      • Cutting cylinder
        • Knife
      • Transfer cylinder
        • Tucker blades
        • >Blade cheek
        • Pins
      • Folding (jaw) cylinder
        • Jaws
        • Brushes
        • Tapes
      • Chopper
        • Table
        • Stripper
        • Tapes
        • Brushes
        • Slideways
        • Chopper Blade
        • Chopper cheek
        • Creasers
      • Stacker
      • Siliconer


    Simulated Print Faults

    • Blistering
    • Bounce marks
    • Break at chopper fold
    • Chopper fold canted
    • Chopper fold shifted
    • Circumferential slurring
    • Creasing after impression
    • Creasing before impression
    • Cutting register
    • Dirt marks
    • Dog ears
    • Dry-Scumming
    • Edge of web
    • Enlargement (dot spread)
    • First parallel fold canted
    • First paralled fold shifted
    • Fluffing
    • Fogging
    • Folder jam
    • Front/Back register
    • Gear marks - streaks
    • Greasing
    • Hickeys
    • Increased thickness
    • Inking
    • Lateral slurring
    • Low (smashed blanket)
    • Off-centered impression
    • Picking
    • Plate-roller marks
    • Registration
    • Spotting
    • Tear at foot of register
    • Tear at former nose
    • Tear at head of register
    • Web break
    • Wrinkling


    Diagnostic Help System

    • Interactive Diagnostics
    • Possible causes for current problems
    • Explanations
    • Solutions